![]() Make sure the flat edge of the Masonite is centered on the stringer, and make sure your clamps are padded enough so that they don’t put pressure dings in the board. If you are going to make a template from an existing board, the fastest, most accurate method is to clamp your Masonite template board directly to the bottom of the board you are copying. Once the paper template is securely fastened to the Masonite, trace the outline curve with a Sharpie Marker, being careful not to let the paper move or distort as you trace. Once the curve pieces are taped together, you can tape down the paper template (or use spray adhesive if you want), making sure the endpoints of the nose and tail are flush with the flat-side of the Masonite. ![]() Tape them together using the markings that are printed on each sheet for proper alignment. Once you have chosen your design, print out all of the template components and cut the sections out. But first, we will outline the various methods of getting curve drawn on the Masonite: Once you get that curve drawn on the Masonite, the directions to cut and smooth out your template are all the same. You add the swallow tail later in the shaping process when the board is almost completely shaped. Just carry your template out to the end of the rail line and square off the tail of the template. ![]() If you are making a swallow tail, you do not need to include the swallow tail on the template. Just make sure that you mark “stringer” points on both ends and top/bottom of the template to mark the point where you will place the template down on the stringer when you trace your outline on the surfboard blank. If your board is over 8’ long and you need to make a two-sided “spin” or “flip” template, you simply draw the nose half of the board on one side of the template, and the tail half of the board on the other side. You should also get the home center to cut the Masonite in 4 1’x8’ slices, which gives you four straight-edge pieces to make 4 templates. You can get 8’x4’x1/8” sheets of Masonite or hard plastic wall covering from any home center. (Skip this step if you're shaping a custom close tolerance EPS Blank)Īll of the four template making techniques will get you to the same point: a curved line drawn on a piece of hardboard. If we had to choose, we would choose the AKUShaper method due to the increased flexibility in design and the ability to determine rocker, thickness, and volume - and you can just send us your design to customize your blank. ![]() With the batten method, you should be sure of your nose, tail, and wide-point widths before you start, because these points will be defined when you start, and it is a bit of a pain to change these dimensions/locations as you go. The biggest benefit of the batten method is that it allows you to visualize the shape in full size as you are creating it. It also has the added benefit of calculating volume, allowing you to design the rocker and rails, and to view the board in 3D. The AKUShaper method allows you to “fiddle” with the shape more easily on the computer screen to arrive at your final design. For the batten method, you need a long, thin flexible “batten” to define your curve, and some small nails/hammer to temporarily secure the batten on the Masonite to define the outline curve you want.īoth methods work well and are pretty easy. For the AKUShaper method, you need internet access, a computer, and a printer. If you want to create your own design from scratch, you have two basic choices: AKUShaper Software or the “old school” batten method. ![]() If you have an existing board that you want to try to copy, simply trace the outline of an existing board that you want to try to copy. If you are satisfied with any one of Greenlight’s pre-designed shapes (58 available at last count), then you get to skip the design-stage and go straight into making your template. The first thing you need to do is determine which method you will use to make a template. All you have to do is shape the bottom contours and rails resulting in less work, less dust, and a better board as the end result. Skip the whole outline templating, cutting, and squaring process by designing your own custom close tolerance surfboard blank in AKUShaper software and we'll manufacture your blank exactly to your design. Design and print your outline in AKUShaper software.Download and print a Greenlight Outline Template.There are 4 basic ways to make a surfboard outline template: ![]()
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